How To Make A Custum Door Panel

Remove the clamps.

How to make a custum door panel.

View 6 149 99. This film will teach you how to design construct and upholster your own auto door panels. Products featured in this article. How to build your own car door panels step 1.

Compare door handles cut off design. I own a 6 jointer but the rails on this door are 8. Interior doors are usually 1 3 8 thick. Building an interior door.

This is part one of hagan street rods modular door panel system. Set an old door panel on the hardboard and trace its. Place one 48 by 48 by 1 8 inch hardboard on a worktable. If there are any door handles or window cranks cut a hole in the foam now this will give that nice padded look with the handles sunk in just a hair.

Attach the smooth side of the traced piece of hardboard to the smooth side of the other piece with clamps. View 0 89 99 more info. But using some readily available components you can achieve professional looking results. When applying the first coat of resin don t simply paint the surface of the panel with the resin.

Watch the videos to learn how to build custom door panels for any vehicle. The lumber that i generally use is 1 inch thick but as my interior door is 1 3 8 inches thick i needed to laminate two boards together to get it to my required thickness. You don t need to coat the entire backside but. For most classic car restorers sewing together upholstery is an unlearned skill.

Notch design interior door handles. I build mine by laminating two pieces of 3 4. Also apply the resin around the edges to the backside of the panel. Cut a piece of the 1 4 foam the exact shape it needs to be on the front of the panel.

You don t want any overhang on the foam. A few other things to note. Pull out the hand planes and. View 1 89 99 more info.

Compare base door panel kit.